Batch Systems

In industrial automation, batch systems are used to manage production processes where materials are processed in defined quantities (batches) rather than continuous flow. These systems are essential in industries such as chemicals and food & beverage, where precise control over recipes, sequencing and traceability is required.

Siemens Simatic Batch is an advanced batch processing software that integrates seamlessly with PCS 7, offering flexible, scalable and highly efficient production management. It provides recipe control, batch scheduling, parameterization and real-time monitoring, ensuring consistent product quality, traceability and regulatory compliance.

Advantages of Simatic Batch

1. Standardized and Flexible Batch Control

Simatic Batch is based on the ISA-88 (IEC 61512) standard, which ensures structured and modular batch process control. This enables:

Recipe-based production with precise parameter adjustments
Flexible scaling allowing for quick adaptation to different production requirements
Consistent product quality by ensuring process repeatability

At ALGO Proses Otomasyon, we specialize in implementing Simatic Batch systems tailored to industry-specific needs, ensuring standardized yet adaptable batch processes.

2. Recipe Management and Production Efficiency

Simatic Batch allows users to:

Create and modify recipes without altering the core automation system
Optimize resource utilization by scheduling multiple batches efficiently
Reduce changeover times between different product formulations

Through our expertise, we have successfully optimized batch production for numerous clients in the chemical and food & beverage industries, increasing product quality and operational efficiency while minimizing raw material losses.

3. Seamless Integration with PCS 7 and MES Systems

Simatic Batch integrates natively with PCS 7, enabling:

Real-time monitoring and control of batch execution
Historical data tracking and reporting for compliance and auditing
MES integration for enterprise-wide visibility and production planning

At ALGO Proses Otomasyon, we have delivered highly reliable and efficient batch automation solutions, helping businesses achieve greater operational transparency and streamlined production workflows.

4. Regulatory Compliance and Quality Assurance

For industries requiring strict adherence to FDA 21 CFR Part 11, GMP, and HACCP guidelines, Simatic Batch ensures:

Electronic signatures and audit trails for compliance
End-to-end traceability from raw material intake to final product
Automatic reporting and batch documentation

With our experience in batch automation, we have helped many companies in the chemical and food & beverage sectors meet strict quality and regulatory requirements, ensuring full traceability and operational control.

ALGO Proses Otomasyon’s Success in Batch Automation

At ALGO Proses Otomasyon, we have successfully completed numerous Simatic Batch projects for clients in the chemical and food & beverage industries. By optimizing batch production processes, we have:

Increased production efficiency while maintaining high product quality
Minimized raw material waste reducing costs and improving sustainability
Enhanced traceability and reporting ensuring full compliance with industry standards

Thanks to our expertise, many of our customers have significantly reduced waste—bringing waste product rates close to zero while maximizing output consistency and process reliability.

With our deep industry knowledge and proven track record, we continue to provide innovative batch automation solutions that help businesses achieve operational excellence and long-term success.